PUWER Risk Assessment — Work Equipment Compliance Across the UK
Every employer has a legal duty to ensure that work equipment is suitable, safe, and properly maintained. The Provision and Use of Work Equipment Regulations 1998 (PUWER) apply to virtually every piece of equipment used at work — from hand tools and power tools to industrial machinery, vehicles, and access equipment.
A PUWER Risk Assessment identifies the hazards associated with each item of equipment, assesses the risks to the people who use it, and sets out the control measures needed to keep them safe. Without a suitable and sufficient PUWER assessment, you are exposed to HSE enforcement action and, more importantly, to preventable workplace injury.
%207.jpg?width=1512&height=1965&name=Website%20Images%20(400%20x%20520%20mm)%207.jpg)
What is a PUWER Risk Assessment?
A PUWER Risk Assessment is a systematic examination of work equipment — any machinery, appliance, apparatus, tool, or installation used at work — to assess whether it is suitable for its intended use, safe to operate, and adequately controlled.
PUWER applies to an enormous range of equipment, including:
- Industrial and manufacturing machinery (presses, lathes, conveyors, mixers)
- Powered hand tools (angle grinders, drills, nail guns)
- Vehicles and mobile plant used at work
- Access equipment (scaffolding, MEWPs, ladders)
- Woodworking and metalworking machinery
- Food processing and packaging equipment
- Agricultural machinery
- Office equipment where significant risk exists
If it is used at work and it can cause harm, PUWER applies.
Where equipment operates in areas with flammable gases, vapours or dusts, a DSEAR Risk Assessment will also be required to classify hazardous zones under the Dangerous Substances and Explosive Atmospheres Regulations.
What's Included in a York Green PUWER Assessment?
A York Green PUWER Risk Assessment is carried out on-site by a qualified health and safety consultant with specific experience in machinery and work equipment hazards. Every assessment includes:
- On-site inspection and observation of each item of equipment (or equipment groups) in normal operation
- Assessment of suitability — is the equipment right for the task, the environment, and the people using it?
- Review of guarding arrangements — dangerous parts, nip points, ejection risks, and interlocks
- Assessment of controls — start, stop, emergency stop, isolation, and lock-off provisions
- Maintenance and inspection record review — is equipment being maintained and inspected as required?
- Identification of information and training gaps for operators and supervisors
- Detailed risk assessment for each asset or equipment group, with risk ratings
- Prioritised action plan with recommended timescales and control measures
- Written PUWER assessment report suitable for HSE inspection
- Post-assessment debrief and support for ongoing compliance
All assessments are carried out by consultants holding CMIOSH and HSL qualifications, with hands-on experience assessing machinery hazards across manufacturing, food production, logistics, and construction sectors.
%208.jpg?width=1512&height=1965&name=Website%20Images%20(400%20x%20520%20mm)%208.jpg)
Who Needs a PUWER Assessment?
PUWER applies to all employers and the self-employed who provide or use work equipment. In practice, PUWER assessments are essential for:
-
Manufacturing and production facilities:
any site with machinery, presses, lathes, conveyors, or processing equipment
-
Warehousing and logistics:
FLTs, pallet trucks, dock levellers, and goods-handling equipment
-
Construction and civil engineering:
power tools, plant, and access equipment
-
Food production and processing:
slicing, mixing, filling, and packaging machinery
-
Woodworking and joinery:
circular saws, planers, spindle moulders, and routers
-
Automotive and engineering workshops:
ramps, presses, welding equipment, grinders
-
Agricultural businesses:
tractors, PTO equipment, grain handling plant
-
Facilities management:
grounds maintenance, cleaning, building services equipment
-
Any employer whose staff use powered hand tools or equipment as part of their role
Why Choose York Green for Your PUWER Assessment?
PUWER assessments require more than a knowledge of health and safety law — they require genuine understanding of how machinery works, how it fails, and how people interact with it under real working conditions. A consultant who has only seen machinery in photographs will miss hazards that an experienced eye catches immediately.
York Green’s consultants have assessed work equipment across a wide range of industries, from food manufacturing to logistics to construction. We understand the difference between a theoretical risk and a practical one — and our recommendations reflect that.
What you get with York Green:
- On-site assessment by a qualified consultant — not a remote desktop exercise
- Risk ratings that reflect real operational conditions, not worst-case theory
- Practical, proportionate control measures that your team can actually implement
- Clear, readable reports that work for both your maintenance team and an HSE inspector
- Experience across high-hazard sectors including food production, manufacturing, and construction
- Fixed, transparent pricing — no day-rate surprises
- Post-assessment support to help you work through the action plan
What Does a PUWER Assessment Cost?
From £380
Pricing depends on the number of equipment items or groups to be assessed, the complexity of the hazards involved, and the size of the site. Multi-site discounts are available.
To get a fixed quote for your site and equipment, use the “Enquire Now” button or contact us directly. We aim to respond within one working day.
Every assessment includes:
-
the on-site inspection
-
a written PUWER risk assessment report
-
a prioritised action plan
-
and a post-assessment debrief
-
no hidden extras.
What is a PUWER risk assessment and is it a legal requirement?
Yes. The Provision and Use of Work Equipment Regulations 1998 (PUWER) impose a legal duty on employers and the self-employed to ensure that work equipment is suitable for its intended use, properly maintained, and safe to operate. A risk assessment is required to identify the hazards associated with each item of equipment and the control measures needed to protect the people who use it. Failure to carry out a suitable and sufficient PUWER assessment — or to act on its findings — can result in HSE improvement or prohibition notices, prosecution, and personal liability for directors and managers. Where an injury occurs and no PUWER assessment was in place, enforcement action is almost certain.
What counts as "work equipment" under PUWER?
PUWER defines work equipment very broadly as any machinery, appliance, apparatus, tool, or installation used at work. In practice, this covers an enormous range of items: industrial and manufacturing machinery, powered hand tools, vehicles used at work, access equipment, agricultural machinery, lifting equipment, woodworking machines, food processing equipment, and office equipment where significant risk exists. If an employee uses it as part of their job and it could cause harm, PUWER almost certainly applies. The regulations do not draw a distinction between large and small equipment — a bench grinder in a small workshop is subject to the same legal framework as a large industrial press.
What does a PUWER assessment actually involve?
A PUWER risk assessment involves a systematic on-site inspection of each item of work equipment (or groups of similar equipment) to assess whether it is suitable for its intended use, adequately guarded, properly controlled, correctly maintained, and operated by trained and informed staff. The assessor will examine guarding arrangements (fixed guards, interlocked guards, presence-sensing devices), control systems (start, stop, and emergency stop), isolation and lock-off provisions, maintenance records and inspection history, and the information and training available to operators. The output is a written risk assessment for each asset, with risk ratings and a prioritised action plan setting out what needs to be done, by whom, and in what timeframe.
How often does a PUWER assessment need to be reviewed?
PUWER does not specify fixed review intervals, but requires that assessments are reviewed whenever there is reason to believe they are no longer valid. This includes when equipment is modified, relocated, or used in a different way; when there is an accident or near-miss involving the equipment; when there are changes in the people using the equipment (including new or inexperienced workers); or when new information about the equipment or its hazards becomes available. As good practice, most organisations review PUWER assessments every two to three years as a minimum, even without a specific trigger. Higher-risk or frequently modified equipment should be reviewed more often.
Who can carry out a PUWER risk assessment?
PUWER requires that assessments are carried out by a competent person — someone with the necessary knowledge, training, experience, and skills to identify and assess risks from work equipment. For straightforward, low-risk equipment in simple workplaces, a competent in-house person may be sufficient. For complex or high-risk machinery — particularly in manufacturing, food production, or construction environments — a qualified external consultant with specific machinery risk assessment experience is strongly advisable. Competence is demonstrated through relevant qualifications (such as CMIOSH, NEBOSH, or equivalent), specific PUWER and machinery safety training, and a proven track record of assessing similar equipment in comparable environments.
What is the difference between PUWER and LOLER?
PUWER (Provision and Use of Work Equipment Regulations 1998) is a risk assessment framework that applies to all work equipment. It requires employers to assess whether equipment is suitable, safe, guarded, maintained, and properly controlled. LOLER (Lifting Operations and Lifting Equipment Regulations 1998) is a separate set of regulations that applies specifically to lifting equipment — cranes, hoists, fork-lift trucks, patient lifts, and similar — and requires statutory thorough examination by a competent person at prescribed intervals (typically every 6 or 12 months). LOLER thorough examinations are a statutory inspection regime carried out by specialist third parties (often an insurer’s engineer). York Green carries out PUWER risk assessments — the risk assessment element of the compliance framework. If your lifting equipment also requires LOLER thorough examinations, we can advise on the requirement and help you identify a suitable thorough examination provider.
My machinery has CE or UKCA marking — do I still need a PUWER assessment?
Yes. CE marking (or UKCA marking for equipment placed on the UK market after 1 January 2021) indicates that the manufacturer has assessed the equipment against applicable safety standards and that it meets essential safety requirements at the point of manufacture. However, it does not account for how the equipment is actually used in your workplace, the specific environment in which it operates, the interface between the equipment and other machinery or processes, or the way your operators interact with it. PUWER requires the employer to assess these workplace-specific factors. In practice, CE or UKCA marking is a useful starting point for a PUWER assessment, but it does not replace one.
What happens if equipment fails a PUWER assessment?
If a PUWER assessment identifies that equipment poses an unacceptable risk, the action required depends on the nature and severity of the finding. Minor issues — such as missing guards, damaged controls, or overdue maintenance — can typically be rectified without taking equipment out of service, provided interim control measures are in place. More serious findings — such as fundamental guarding failures or equipment that is inherently unsafe for its intended use — may require the equipment to be taken out of service until remedied. The PUWER assessment report will set out a prioritised action plan with recommended timescales. York Green will walk you through the findings and help you understand what needs to be done urgently and what can be planned in.